Process Automation
Process Automation is a great investment. The return on this investment comes in form of increase of packaging and processing speed, improvement in efficiency, and general reduction of the operating cost of your business. Additionally, Process Automation ensures repeatability and quality of your product.
DGT Solutions Inc. excels in designing and manufacturing flexible, customized automatic packaging and processing equipment for every stage of your production chain. The variety and flexibility of our equipment is constantly evolving in sync with the newest technologies, applications and production speed requirements. Our design team seeks continuous improvement through the feedback we receive from our worldwide spread clientele in various markets.
Discover our range of automation systems below.
PRODUCTS
Robotic Applications
Integrating a robotic machine into an existing production line or installing independent new robotic equipment allows great flexibility of the system, decreased cycle time and reduced maintenance. Robotic units allow for quick and easy product change-overs, with or without tooling dedicated to a specific product. DGT Solutions Inc. has developed and manufactured various robotic machines to perform case packing, carton loading, palletizing, container capping and more.
Our Robotic Applications Solutions
Pick & Place Robotic Application
Robot-Cartoner
High-Speed Robotic Cartoning Machine
Case Packers
DGT Solutions Inc. offers a wide range of Case Packing Machines to meet the diversified needs of our customers. Each system is configured and designed to match your product geometry, handling characteristics and physical properties.
Case Packing Machinery greatly reduces the cost of labor, and increases line efficiency by achieving high speed and high quality case packing. Whether you are packing rigid boxes, folding cartons, corrugated boxes DGT Solutions Inc. has the right technical solution to automate your process. Our case packing machines take minimal floor space and have proven to be dependable machines that require little to no maintenance.
Our Case Packers Solutions
Side Loading Case Packer
Pick & Place Case Packer
Case Packer
Drop Load Case Packaging Machine
Case Packaging Machine
Liquid Filling
The Liquid Filling Systems manufactured by DGT Solutions Inc. allow high speed liquid filling of various liquid types into various container shapes and sizes. Our systems ensure excellent fill precision and repeatability across a range of fill volumes and product viscosities. We will provide a system that is best suited for your needs, while ensuring product quality, fill precision and product speed. Whether it is a gear pump, centrifugal pump, vane pump, membrane or piston pump, we provide these solutions, that are fine tuned to work best with your product.
Some of the products that can be processed
- Anti-drip Nozzle Design
- Hot or Cold Fill Applications
- High Flow Gear Pumps for quick and precise filling
- Ease of Cleaning & Maintenance
- Touchscreen interface provides simple and intuitive control over the machine
- Quick Changeover Tools
- Operates with plastic bottles, glass containers, metal tins, etc.
- Hadles liquids of various viscosities
- High Performance pneumatic components
- Stainless Steel construction is available
- Stainless Steel 316, FDA certified product tubing is available when required
Our Liquid Filling Solutions
Automatic Liquid Filling and Capping Machine
Pressure-type Filling machine
Gear pump Filling Machine
Filling Nozzles
Container Capping
DGT Solutions Inc. Capping systems ensure accurate cap placement and allow the adjustment of the capping torque. Customized capping systems manufactured by DGT Solutions Inc. ensure that your containers or bottles will be capped and torqued consistently. Our capping machines also offer great flexibility with their electronically controlled, easily configurable, adjustable, parameters for rotation, twisting force and container height, which are provided when required for your application.
- Automatic cap orientation & feed system
- Pick & Place cap placement on containers
- Adaptable to plastic, glass or metal containers
- Ergonomic Design with intuitive controls
- Quick Changeover Tools
- Programmable Capping Settings
- Safety Guarding with safety control
- Steel or Stainless Steel Construction
Our Capping Solutions
Push Through Capper
Twist off Capping Machine
Ropp Capper
Bottle Cleaning
Our Bottle Cleaning Machines use compressed air to clean containers from dust or debris prior to filling. Bottle Cleaning Machines use nozzles to blow a stream of air into each container. Our Bottle Cleaning Machines can work with a wide range of different container shapes, sizes and materials, plastic or glass. When required we can provide Bottle Cleaning Machines with ionized air.
Box Formers
Box Formers are box forming machines that automatically form, fold and seal corrugated boxes and can handle a wide range of box sizes. Because of ergonomic design of Box Formers manufactured by DGT Solutions Inc., they can be used for packaging areas with a restricted floor space. Our Box Formers are built for heavy usage with quick and simple carton size changeover adjustment.
- Adaptable to a wide range of boxes (Boxes-in-Tray, RSC boxes, FOL, etc.)
- Sensor controlled, designed for continuous or indexing production
- Box Sealing with adhesive tape (Optional Hot Melt glue sealing)
- Low maintenance & Ease of operation
- Machine frame – heavy duty structural steel or stainless steel
- Safety Guards & Doors equipped with safety switches
- High Performance pneumatic components
Our Box Formers Solutions
Box Former
Tray Forming Machine
Lateral box former
Bagging Machines
Industrial bagging equipment manufactured by DGT Solutions Inc. are suitable for different bag types. Whether it is a wicket type bag, a regular plastic bag or a Zip-Lock bag, we can provide you with a flexible and easy to use machine to speed up your production.
For different applications, our industrial bagging equipment can be provided with extended capacity in-feed conveyors for on the fly bag loading, and can be integrated into existing lines for packaging of various products. The bags are picked, pre-opened for product loading, heat sealed and discharged for further processing.
- Combined Bag Packaging Line with Automatic Product Supply Conveyor
- Low Maintenance
- User-friendly controls with Touchscreen interface
- Suitable for a wide range of industries
- Manual Operation
- Volumetric Loading System
- Scale weight Loading System
Our Bagging Machines Solutions
Bagging Machine
Wicket Bagger
Bagging Machine
Labeling Machines
Our labeling machinewide range of Labeling Machines is suitable for virtually any type of adhesive label, that can be applied. It is used in a number of industries, including pharmaceuticals, cosmetics, logistics, food and beverages, the automotive industry and the chemical industry. The vast range of labeling equipment manufactured by DGT Solutions Inc. is compatible with multiple types of applications and products.
- Fast, easy label chageover
- Used for labeling boxes, food & beverage products, pharmaceutical products, paper products, etc.
- Integrated into existing machine or made as Module unit
- Stainless Steel for Food and Pharmaceutical applications
Our Labeling Machines Solutions
Top Labeling Machine
Labeling Machine
Hot melt glue Labeling Machine
Labeling Machine
Conveyor Systems
DGT Solutions produces various conveyor systems including pharmaceutical and FDA-approved systems.
Conveyors can be classified in different ways:
- Type of product being handled: unit load or bulk load
- Location of the conveyor: overhead, on-floor, or in-floor
DGT Solutions Inc. manufactures of a wide range of conveyors for a variety of packaging solutions:
- Belt conveyors
- Chain conveyor
- Roller conveyor
- Vibrating conveyor
- Vertical conveyor
- Inclined conveyor
- Gravity conveyors
Our conveyors can be integrated into many systems, including existing lines. Following manufacturing, installation and inspection on site we ensure excellent after-sales support service and provide all necessary documentation as manuals and descriptive drawings and electrical diagrams which contain detailed descriptions of the structure, function, operation and maintenance of the machine. Machines can be customized to meet exact requirements. The Conveyor Systems manufactured by DGT Solutions Inc. have advanced safety features such as safety guards, punch points designations that help prevent accidents. The safety also can be improved by duplicating emergency stops so that to have multiple emergency stop points.
Our Conveyor Systems Solutions
Chain Conveyor
Belt conveyor
Inclined Conveyor
Conveying Product Flow Dividing System
Conveying Bulk Feeding System
Conveyor-mounted Auto-Lift Heat Tunnel
Side belt conveyor
Feeding Systems
The Feeding Systems provided by DGT Solutions Inc. are designed on the basis of samples provided by customers, and they can help you to reach desired high productivity level. In addition, these Feeding Systems also are flexible enough to feed multiple product styles in the same feed system or adapt to future product designs.
Our Feeding Systems are designed to enable precise and accurate distribution of the product resulting in an efficient and economical automation.
Our Feeding Systems Solutions
Automatic Bagger Machine with Bag Feeder
Rotary Drum Filter
Unscrambler
Tooling
Many containers or bottles are irregularly shaped or unstable when moving on a conveyor line. The faster the conveyor line runs, even perfectly round bottles become more unstable. Not precise movement of containers results in downtime and lost profits. DGT Solutions Inc. has mastered the “art” of precise container and bottle handling with many specialized designs of starwheels and guide profiles (I-frame or central pieces) which can be exchangeable for individual bottle sizes so our bottle handling system can handle just about any container shape.
Bottle spacers
Bottle spacers or feed screw systems are used mainly to separate containers or bottles for proper filling, capping and labeling to maintain proper spacing between containers that like to jam together on a moving conveyor. Our feed screw systems manufactured from premium materials for low friction and custom container geometry profile and are specifically designed to keep containers or bottles (oval, square or irregularly shaped) upright and stable in a moving packaging line.
If you are planning to launch a new production line or expand the existing one, DGT Solutions Inc. can provide you with any variation of bottle spacer required. The bottle spacers provided by DGT Solutions Inc. feature a smooth surface finish and pocket-to-pocket accuracy for flawless container transfer without scuffing, damage, marking of the container or label and reduced spillage. Our completely customized approach to timing screw production is based on your unique application requirements. Our key feature is precise spacing: we look beyond standard range thread patterns, cutting the helix to fit individual containers and using the materials best suited to your application to increase the speed and efficiency of your production line.
Our Bottle spacers Solutions
Bottle spacers
Feed screws
Feed screws and Mandrels
Bottle gripping
DGT Solutions Inc. has a wide range of bottle gripping systems to ensures safe handling of bottles at very high speeds without damaging the screw caps. Our gripping systems designs make sure that the bottles are picked up with a secure hold, and highly controlled movements are possible at high speeds. They are excellent solutions to lift, move, pack, and unpack bottles or similar objects of varying sizes and shapes, and they are perfect for use in the food, beverages, pharmaceutical and cosmetic industries.
We can create customized gripping solution for cans, bottles and containers. The gripper systems can be equipped with neoprene coated pads, suction pads, mechanical clamps and any other feature allowing handling products.
Our Bottle gripping Solutions
Vacuum gripper
Mechanical Gripper
Pick and Place Robot Grippers
Custom-made machinery
Our custom-made machinery manufacturing starts from functional specifications, concept or scope of work.
One of examples of custom-made machinery built by the DGT Solutions Inc. is Wood Cutting machine. It can be useful to make fundamental improvements in your productivity and minimize wood waste when cutting. Our Wood Cutting machine enables you the highest performance for even higher productivity and profitability. Our machines ensure maximum stability, comprehensive safety concept and productivity — even with extreme loads.
Paper rewinding
All of our Web processing equipment and converting machinery including re-winders, web buffers, sheeting machines and many others can be implemented for safety, efficiency and high-volume production.
Safety Systems
The safety systems enhance personnel safety at production sites.
The safety systems include personnel presence detection and warning of their proximity to hazardous areas (light curtains, safety fences, guards and interlocked gates), safety switches (emergency stop switches, safety-door switches, limit switches) and safety programmable controllers.
Our safety systems solutions help to reduce the risks associated with the operation and maintenance of industrial equipment by providing process control for applications requiring a higher level of personnel protection.
Our Safety Systems Solutions
Safety System
Control Panel
