Process Automation is a great investment. The return on this investment comes in form of an increase in packaging and processing speed, efficiency improvement, and a general reduction of the operating cost of your business. Additionally, Process Automation ensures the repeatability and quality of your product. Our engineering team designs automation equipment using 3D modelling tools, allowing you to visualize and simulate how your final system will operate.
DGT Solutions Inc. excels in designing and manufacturing flexible, customized automatic packaging and processing equipment for every stage of your production chain. The variety and flexibility of our equipment are constantly evolving in sync with the newest technologies, applications and production speed requirements. Our design team seeks continuous improvement through the feedback we receive from our worldwide spread clientele in various markets.
Discover our range of automation systems below.
The feeding systems provided by DGT Solutions Inc. are designed on the basis of samples provided by customers, and they can help you to reach desired high productivity level. In addition, these feeding systems also are flexible enough to feed multiple product styles in the same feed system or adapt to future product designs.
Our feeding systems are designed to enable precise and accurate distribution of the product resulting in an efficient and economical automation.
Automatic unscrambling equipment including unscrambling, sorting, orienting and conveying container caps to automatic capping machines. Such equipment can be designed to work with any metal or plastic caps, of symmetric and asymmetric shapes.
Unscrambling equipment can be rotary (centrifugal), vibrary, vertical waterfall conveying system.
Possible options (or their combinations):
Conveying of containers caps with waterfall elevating system when caps are supplied in bulk
Orienting containers caps in the correct position for efficient cap application on containers
Caps that are not correctly positioned, do not enter the output chute of the equipment
Sorting and removing containers with defects
Waterfall cap orienters use inclined belts with and the "center of gravity" principle to properly align caps and then supply them via a single file cap chute to the capping machine.
Industries: Pharmaceutical, chemical, cosmetics, food, dietary, medical devices, manufacturing.
The depalletizing robots are designed for repeatedly unloading (depalletizing) packages or products, boxes, drums or any other containers from the pallets. Equipped with with specially designed gripping systems, they can depalletize, manipulate products of different shape, size and weight. The depalletizing machine is usally equipped with safety guards, light curtains and safety door switches that separate personnel from a hazard.
DGT Solutions produces various conveyor systems including pharmaceutical and FDA-approved systems. All conveyor systems are engineered specifically for your needs. The Conveyor Systems manufactured by DGT Solutions Inc. have optional advanced safety features such as safety guards that automatically prevent accidents. The safety also can be improved by duplicating emergency stops so that to have multiple emergency stop points.
Industrial bagging equipment manufactured by DGT Solutions Inc. are suitable for different bag types. Whether it is a wicket type bag, a regular plastic bag or a Zip-Lock bag, we can provide you with a flexible and easy to use machine to speed up your production.
For different applications, our industrial bagging equipment can be provided with extended capacity in-feed conveyors for on the fly bag loading, and can be integrated into existing lines for packaging of various products. The bags are picked, pre-opened for product loading, heat sealed and discharged for further processing.
The Liquid Filling Systems manufactured by DGT Solutions Inc. allow high speed liquid filling of various liquid types into various container shapes and sizes. Our systems ensure excellent fill precision and repeatability across a range of fill volumes and product viscosities. We will provide a system that is best suited for your needs, while ensuring product quality, fill precision and product speed. Whether it is a gear pump, centrifugal pump, vane pump, membrane or piston pump, we provide these solutions, that are fine tuned to work best with your product.
DGT Solutions Inc. Capping systems ensure accurate cap placement and allow the adjustment of the capping torque. Customized capping systems manufactured by DGT Solutions Inc. ensure that your containers or bottles will be capped and torqued consistently. Our capping machines also offer great flexibility with their electronically controlled, easily configurable, adjustable, parameters for rotation, twisting force and container height, which are provided when required for your application.
The heat shrinkable plastic sleeve can cover the entire container or just a part of it. After applying the sleeve onto the products the sleeve has to be shrunk using hot air tunnel. The sleving machines for heat shrinkable plastic can be linear and rotary machines.
The Automatic carton sleever machine is designed to perform putting the sleeve on the product. In the automatic carton sleever machines, product can be fitted within a cardboard sleeve in either of two ways: the product packaging is slid into the sleeve, or the sleeve is folded around the product packaging and then sealed.
Our wide range of Labeling Machines is suitable for virtually any type of adhesive label that can be applied. It is used in a number of industries, including pharmaceuticals, cosmetics, logistics, food and beverages, the automotive industry and the chemical industry. The vast range of labeling equipment manufactured by DGT Solutions Inc. is compatible with multiple types of applications and products.
Box Formers are box forming machines that automatically form, fold and seal corrugated boxes and can handle a wide range of box sizes. Because of ergonomic design of Box Formers manufactured by DGT Solutions Inc., they can be used for packaging areas with a restricted floor space. Our Box Formers are built for heavy usage with quick and simple carton size changeover adjustment.
The two main material choices for case and carton sealing applications are hot melt adhesive and adhesive tape.
Depending on your application and requirement, we will find the best sealing solution for your box or carton.
The Automatic Cartoner Machine with Robotic Loader is designed to perform forming cartons from cardboard blanks and fills them with a rigid product or a bag with the product, or the number of products, and after filling, closes the filled cartons. Our cartoner machines can be designed for packing flow-wraps, pouches, bags, thermoformed trays, blisters jars and more. The filled carton can be sealed with hot glue sealing or by means of a tuck-in closing of flaps.
DGT Solutions Inc. offers a wide range of Case Packing Machines to meet the diversified needs of our customers. Each system is configured and designed to match your product geometry, handling characteristics and physical properties.
Case Packing Machinery greatly reduces the cost of labor, and increases line efficiency by achieving high speed and high quality case packing. Whether you are packing rigid boxes, folding cartons, corrugated boxes DGT Solutions Inc. has the right technical solution to automate your process. Our case packing machines take minimal floor space and have proven to be dependable machines that require little to no maintenance.
Our Bottle Cleaning machines | Washing machines use compressed air to clean containers from dust or debris prior to filling. Bottle Cleaning Machines use nozzles to blow a stream of air into each container. Our Bottle Cleaning Machines can work with a wide range of different container shapes, sizes and materials, plastic or glass. When required we can provide Bottle Cleaning Machines with ionized air.
Our Bottle | Container Decappers pick the caps from the guide tracks, untwist, detorque and remove caps from empty bottles prior to filling or washing of bottles. Our Decapping Machines can work with a wide range of different container shapes, sizes and materials, plastic or glass.
Many containers or bottles are irregularly shaped or unstable when moving on a conveyor line. The faster the conveyor line runs, even perfectly round bottles become more unstable. Not precise movement of containers results in downtime and lost profits. DGT Solutions Inc. has mastered the “art” of precise container and bottle handling with many specialized designs of starwheels and guide profiles (I-frame or central pieces) which can be exchangeable for individual bottle sizes so our bottle handling system can handle just about any container shape.
Bottle spacers or feed screw systems are used mainly to separate containers or bottles for proper filling, capping and labeling to maintain proper spacing between containers that like to jam together on a moving conveyor. Our feed screw systems manufactured from premium materials for low friction and custom container geometry profile and are specifically designed to keep containers or bottles (oval, square or irregularly shaped) upright and stable in a moving packaging line.
If you are planning to launch a new production line or expand the existing one, DGT Solutions Inc. can provide you with any variation of bottle spacer required. The bottle spacers provided by DGT Solutions Inc. feature a smooth surface finish and pocket-to-pocket accuracy for flawless container transfer without scuffing, damage, marking of the container or label and reduced spillage. Our completely customized approach to timing screw production is based on your unique application requirements. Our key feature is precise spacing: we look beyond standard range thread patterns, cutting the helix to fit individual containers and using the materials best suited to your application to increase the speed and efficiency of your production line.
DGT Solutions Inc. has a wide range of bottle gripping systems to ensures safe handling of bottles at very high speeds without damaging the screw caps. Our gripping systems designs make sure that the bottles are picked up with a secure hold, and highly controlled movements are possible at high speeds. They are excellent solutions to lift, move, pack, and unpack bottles or similar objects of varying sizes and shapes, and they are perfect for use in the food, beverages, pharmaceutical and cosmetic industries.
Our custom-made machinery manufacturing starts from functional specifications, concept or scope of work.
One of examples of custom-made machinery built by the DGT Solutions Inc. is Wood Cutting machine. It can be useful to make fundamental improvements in your productivity and minimize wood waste when cutting. Our Wood Cutting machine enables you the highest performance for even higher productivity and profitability. Our machines ensure maximum stability, comprehensive safety concept and productivity — even with extreme loads.